ACSR Core Wire
1) Profile: High Tensile Galvanized Steel Wire or ACSR Core Wire may be supplied as single wire or also in seven strands. Manufactured conforming to various international standards to specify requirement of customers.
2) Application: Used for mechanical re-inforcement in the manufacture of aluminum conductor steel reinforced (ACSR) Cable & Conductor ACSR Core wire is used in reinforcement of aluminium conductors used in distribution and transmission of electricity.
3) Material: high carbon steel
4) Diameter: 1.25-4.77mm
5) Technical Info: as below table
6) Packing: in coils, on spool
7) Standard: ASTM B498, IEC60888, IS 398 - Part II etc
|
|
IS |
BS |
ASTM |
IEC |
|
|
ACSR |
398 Part II |
398 Part V |
EN 50189 |
B-498 |
888 Regular |
|
Year |
1996 |
1996 |
2000 |
1993 |
1987 |
IS 398 - Part II
|
Diameter |
Tolerance |
Cross |
Approx. |
Breaking load KN* |
Zn-Coating |
|
|
sectional |
wt. |
|||||
|
area |
|
Before |
Minimum |
No. of 1 Min Cudips |
||
|
|
|
stranding |
wt. of coating |
|||
|
mm |
mm |
mm2 |
kg/km |
|
g/m2 |
min |
|
1.5 |
+/-0.03 |
1.767 |
13.78 |
2.46 |
190 |
2 |
|
1.57 |
+/-0.03 |
1.936 |
15.1 |
2.7 |
190 |
2 |
|
1.96 |
+/-0.04 |
3.017 |
23.53 |
4.2 |
210 |
2 |
|
2.11 |
+/-0.04 |
3.497 |
27.27 |
4.6 |
210 |
2 |
|
2.3 |
+/-0.05 |
4.155 |
32.41 |
5.46 |
230 |
2-½ |
|
2.59 |
+/-0.05 |
5.269 |
41.09 |
6.92 |
230 |
2-½ |
|
3 |
+/-0.06 |
7.069 |
55.13 |
9.29 |
240 |
3 |
|
3.18 |
+/-0.06 |
7.942 |
61.95 |
10.43 |
250 |
3 |
|
3.35 |
+/-0.07 |
8.814 |
68.75 |
11.58 |
250 |
3 |
|
3.53 |
+/-0.07 |
9.787 |
76.34 |
12.86 |
250 |
3 |
|
4.09 |
+/-0.08 |
13.14 |
102.48 |
17.27 |
275 |
3-½ |
* 1 KN = 101.0 kg.
IS 398 - Part V
Mechanical Properties
|
Nominal Diameter |
Size Tolerance |
Cross Sectional Area |
Mass |
Breaking Load Min |
Zinc Coating |
No. of 1 Min Cudips |
|
|
mm |
mm +/- |
mm2 |
Kg/km |
KN |
Kg/mm2 |
g/m2 |
1 min |
|
3.53 |
0.07 |
9.787 |
76.34 |
12.86 |
1312 |
250 |
3 |
|
2.3 |
0.05 |
4.155 |
32.41 |
5.63 |
574 |
230 |
2-½ |
|
2.54 |
0.05 |
5.067 |
39.52 |
6.87 |
700 |
230 |
2-½ |
ASTM B498 - 93 Class A Coating ASTM Standard
|
Nominal Diameter (mm) |
Size Tolerance (mm) |
Ultimate Tensile Strength Min. |
Stress at 1 % Extension Min. |
% Elongation Min. |
Zn coating Min. |
Wrapping Mandrel Dia. |
||||
|
From |
To - Incl. |
+ |
- |
MPa |
Kg/mm2 |
MPa |
Kg/mm2 |
GL = 250 mm |
g/m2 |
mm |
|
1.27 |
1.521 |
0.038 |
0.025 |
1450 |
148 |
1310 |
133 |
3 |
183 |
3d |
|
1.524 |
1.902 |
0.038 |
0.025 |
1450 |
148 |
1310 |
133 |
3 |
198 |
3d |
|
1.905 |
2.283 |
0.038 |
0.025 |
1450 |
148 |
1310 |
133 |
3 |
214 |
3d |
|
2.286 |
2.639 |
0.051 |
0.051 |
1410 |
144 |
1280 |
130 |
3.5 |
229 |
4d |
|
2.642 |
3.045 |
0.051 |
0.051 |
1410 |
144 |
1280 |
130 |
3.5 |
244 |
4d |
|
3.048 |
3.553 |
0.076 |
0.051 |
1410 |
144 |
1240 |
126 |
4 |
259 |
4d |
|
3.556 |
4.569 |
0.102 |
0.076 |
1380 |
141 |
1170 |
119 |
4 |
274 |
5d |
|
4.572 |
4.822 |
0.102 |
0.076 |
1380 |
141 |
1170 |
119 |
4 |
305 |
5d |
Zn COATING - BS 443 : 1982
|
Nominal Diameter mm |
Zn coatng min |
Number Of Dips min |
|
|
From |
- Incl.To |
g/m2 |
1 minute |
|
1.24 |
1.32 |
170 |
2 |
|
1.32 |
1.55 |
180 |
2 |
|
1.55 |
1.8 |
200 |
2 |
|
1.8 |
2.24 |
215 |
2 |
|
2.24 |
2.72 |
230 |
2-½ |
|
2.72 |
3.15 |
240 |
3 |
|
3.15 |
3.55 |
250 |
3 |
|
3.55 |
4.25 |
260 |
3 |
|
4.25 |
5 |
275 |
3-½ |
|
5 |
5.5 |
290 |
3-½ |
International Electrotechnical Commission - IEC 888- 1987 - CLASS 1 COATING
Regular Grade
|
Nominal Diameter mm |
Size Tole-rance mm |
Ultimate Tensile Strength min |
Stress at 1 % Extension min |
% Elongation min |
TORSION |
Zn Coat- ing min |
Wrapp- ing Mandrel Dia |
|||
|
From |
To - Incl. |
+/- |
N/mm2 |
Kg/mm2 |
N/mm2 |
Kg/mm2 |
GL=250mm |
GL=100xd |
g/m2 |
(X x OD) |
|
1.24 |
1.5 |
0.03 |
1340 |
137 |
1170 |
119 |
3 |
18 |
185 |
1 |
|
1.5 |
1.75 |
0.03 |
1340 |
137 |
1170 |
119 |
3 |
18 |
200 |
1 |
|
1.75 |
2.25 |
0.03 |
1340 |
137 |
1170 |
119 |
3 |
18 |
215 |
1 |
|
2.25 |
2.75 |
0.04 |
1310 |
134 |
1140 |
116 |
3 |
16 |
230 |
1 |
|
2.75 |
3 |
0.05 |
1310 |
134 |
1140 |
116 |
3.5 |
16 |
230 |
1 |
|
3 |
3.5 |
0.05 |
1290 |
132 |
1100 |
112 |
3.5 |
14 |
245 |
1 |
|
3.5 |
4.25 |
0.06 |
1290 |
132 |
1100 |
112 |
4 |
12 |
260 |
1 |
|
4.25 |
4.75 |
0.06 |
1290 |
132 |
1100 |
112 |
4 |
12 |
275 |
1 |
|
4.75 |
5.5 |
0.07 |
1290 |
132 |
1100 |
112 |
4 |
12 |
290 |
1 |
8) All can be produced according to customers’ actual requirement.
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